ESD ELECTRONIC SYSTEMS DESIGN, INC.

Precision Automatic Octane Analyzers - Laboratory and On-Line

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WELCOME TO

WWW.OCTAMATIC.COM

COMPUTERIZED ON-LINE AND

LABORATORY DETERMINATIONS

OF OCTANE USING THE 

FALLING LEVEL METHOD 

AS DEFINED BY ASTM STANDARDS

 On-line unit in analyzer room

On-line unit in analyzer room



 

ABOUT US AND OUR SYSTEM: 

With over 90 years of experience in process control and programming, we use the latest in state-of-the-art technology to assure high quality, reliability with accurate measurements and reporting to your in-house system. Our entire system is designed for ease of maintenance and uses NO PROPRIETARY PARTS! Virtually all computer, electronic and valve components are off-the-shelf! You are guaranteed parts availability for years to come. 

We offer service locations in Illinois and New Jersey.


 

 
SYSTEM OVERVIEW: 

Our system is based on the "FALLING LEVEL METHOD", consisting of a standard Pentium® class computer with a color monitor that can be located anywhere in the area of the knock lab. Graphic terminals are placed by each engine. The engine's knock meter signals are brought to the computer through a set of cables with high impedance connections that do not affect the knock meter readings. With this configuration and the computer's multi-user operating system, each engine operates independently and an almost unlimited number of engines can be run simultaneously. 
 

WHAT IS THE FALLING LEVEL METHOD? 

Determination of octane rating of fuels can be made using the "FALLING LEVEL METHOD", a variant of the standard bracketing method used by many laboratories. A fuel bowl feeding the engine is filled and allowed to empty as the engine runs. As the fuel level decreases, the fuel/air ratio changes producing a change in knock intensity of the engine, passing from a light knock condition through a peak level and back to a light knock. By recording the level of the peak knock intensity and comparing this level to that of the known reference fuels, a simple straight line interpolation will give the octane number of the unknown fuel. 

This method differs from the bracketing method only in that the fuel/air ratio is not adjusted by the operator; this function is accomplished automatically by the falling level of the fuel in the bowl. 
 
 

BRACKET.jpg

FEATURES: 

Eliminates errors in recording, transcribing and calculating octane. We believe the method is as good as or better than using the usual bracketing methods and more consistent than rating fuels by the compression ratio method. The computer is more precise and more consistent than an operator in determining the peak knock levels of each fuel especially when tests are run continuously over a full shift when fatigue becomes a factor. 

Unlike the standard compression ratio or bracketing methods the operator is out of the control loop but still has command of the results produced by the system. 
 

ECONOMICAL: 

One computer is used for the entire test lab. The incremental costs for additional engines beyond the first are very small. 

The database generated by this system is tailored to the requirements of each installation at no additional charge. Reports are also customized and can be displayed, printed or sent to other systems. Data is stored permanently and can be transmitted to remote computer systems and or networks. 
 

EASY TO OPERATE: 

All interaction between the computer and the operator is done by simple menus and does not require any prior knowledge of computer operation. Operator training on the system is accomplished in less than a day and in most cases leads to substantially more tests per shift. One operator can comfortably run tests on at least two engines at the same time. 
 


 
 
 

 

 
HOW DOES YOUR SYSTEM BENEFIT US?
  • Run tests on multiple engines simultaneously.
  • Eliminates manual data calculation and recording. 
  • Frees operator of constantly adjusting the engine.
  • High reliability parts.
  • All components are off-the-shelf.
  • All maintenance can be accomplished by your own in-house team.
  • Unix based to assure high reliability, ease of expansion and reduces cost.
  • Hardware and software customizable to meet YOUR needs.
  • Source code is included with every installation.
  • Octane number precision of .06 (for on-line configuration).
  • Cost effective design.

 
 
 
 

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